Hisaka Waste Heat Recovery System is an energy recovery solution that contributes to energy saving and CO₂ reduction. By capturing waste heat from dyeing machine drain water and transferring it to fresh water, this system significantly reduces fuel costs for water heating while minimizing environmental impact. Designed for maximum profit with minimum investment, it helps factories overcome increasing energy costs.
Recover waste heat from drain water instead of losing it to the environment. The recovered heat preheats fresh water, reducing the energy required for heating and lowering overall energy consumption by up to 30-50%.
Lower carbon footprint through reduced fuel consumption. By recovering waste heat, factories decrease their reliance on boilers and heating systems, contributing to environmental sustainability and compliance with emission regulations.
Significant fuel cost savings from reduced water heating requirements. The system pays for itself through energy savings, with typical ROI within 1-3 years depending on production volume and energy costs.
Optimized heat recovery process designed for maximum profit with minimum investment cost. Hisaka provides customized proposals based on factory requirements, ensuring optimal system sizing and cost-effectiveness.
The Waste Heat Recovery System consists of six key components:
Source of waste heat. Hot drain water (80-140°C) from dyeing processes contains recoverable thermal energy.
Filters debris, fibers, and contaminants from drain water before entering the recovery system.
Collects and temporarily stores hot drain water from one or multiple dyeing machines.
Core component that transfers heat from drain water to fresh water without mixing the two streams.
Stores preheated fresh water ready for reuse in dyeing processes or other factory applications.
Receives recovered hot water for production use, reducing boiler load and fuel consumption.
The Waste Heat Recovery System operates through two parallel flow paths:
Hisaka Waste Heat Recovery System is ideal for dyeing facilities that: