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Waste Heat Recovery

Hisaka Waste Heat Recovery System

Energy Recovery System for Dyeing Operations

Hisaka Waste Heat Recovery System

Hisaka Waste Heat Recovery System is an energy recovery solution that contributes to energy saving and CO₂ reduction. By capturing waste heat from dyeing machine drain water and transferring it to fresh water, this system significantly reduces fuel costs for water heating while minimizing environmental impact. Designed for maximum profit with minimum investment, it helps factories overcome increasing energy costs.

Key Benefits

✓ Energy Saving

Recover waste heat from drain water instead of losing it to the environment. The recovered heat preheats fresh water, reducing the energy required for heating and lowering overall energy consumption by up to 30-50%.

✓ CO₂ Reduction

Lower carbon footprint through reduced fuel consumption. By recovering waste heat, factories decrease their reliance on boilers and heating systems, contributing to environmental sustainability and compliance with emission regulations.

✓ Cost Reduction

Significant fuel cost savings from reduced water heating requirements. The system pays for itself through energy savings, with typical ROI within 1-3 years depending on production volume and energy costs.

✓ Maximum ROI

Optimized heat recovery process designed for maximum profit with minimum investment cost. Hisaka provides customized proposals based on factory requirements, ensuring optimal system sizing and cost-effectiveness.

System Components

The Waste Heat Recovery System consists of six key components:

1

Dyeing Machine

Source of waste heat. Hot drain water (80-140°C) from dyeing processes contains recoverable thermal energy.

2

Strainer

Filters debris, fibers, and contaminants from drain water before entering the recovery system.

3

Drain Tank

Collects and temporarily stores hot drain water from one or multiple dyeing machines.

4

Plate Heat Exchanger

Core component that transfers heat from drain water to fresh water without mixing the two streams.

5

Hot Water Recovery Tank

Stores preheated fresh water ready for reuse in dyeing processes or other factory applications.

6

Factory

Receives recovered hot water for production use, reducing boiler load and fuel consumption.

How It Works

The Waste Heat Recovery System operates through two parallel flow paths:

🔴 Hot Drain Water Path

  1. Dyeing Machine - Hot drain water (80-140°C) is discharged after dyeing process
  2. Strainer - Debris and fibers are filtered out
  3. Drain Tank - Hot water is collected and temporarily stored
  4. Plate Heat Exchanger - Heat is transferred to fresh water stream
  5. Discharge - Cooled drain water is discharged (30-50°C)

🔵 Fresh Water Path

  1. Fresh Water Inlet - Cold fresh water enters the system (15-25°C)
  2. Plate Heat Exchanger - Fresh water absorbs heat from drain water
  3. Hot Water Recovery Tank - Preheated water (50-80°C) is stored
  4. Factory - Recovered hot water is used for dyeing or other processes
  5. Boiler - Reduced heating load required to reach process temperature

Applications

Hisaka Waste Heat Recovery System is ideal for dyeing facilities that:

  • Want to reduce energy costs - Recover waste heat to lower fuel consumption
  • Seek environmental compliance - Reduce CO₂ emissions and carbon footprint
  • Have high hot water demand - Maximize heat recovery from drain water
  • Face rising energy prices - Protect against increasing fuel costs
  • Need quick ROI - Achieve payback within 1-3 years through energy savings

Interested in Hisaka Waste Heat Recovery System for Your Dyeing Operation?

Phone
(022) 7810889
Mon-Fri, 9AM-5PM