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Pure and Clean Steam Generator (REB / REB-F)

Hisaka REB Pure and Clean Steam Generator

High-Purity Steam Generation for Food & Pharmaceutical Processing

Hisaka Pure & Clean Steam Generator (REB/REB-F)

Hisaka Pure & Clean Steam Generator series (REB & REB-F) is engineered to produce steam that meets the strictest hygiene standards for food and pharmaceutical processing. Unlike conventional boiler steam, which may carry lubricants, scale, or chemical additives, Hisaka pure steam is generated from purified water and is completely free from non-volatile contaminants.

REB Model: Generates pure steam directly from purified water (WFI or Purified Water).
REB-F Model: Filters and purifies existing industrial boiler steam to pharmaceutical/food-grade quality.

Ideal for aseptic processing, direct steam contact sterilization, and cleanroom humidification where product safety is non-negotiable.

Key Features

⚡ Pharmacopeia-Grade Purity

Steam meets EP/USP standards with zero carryover of non-volatile compounds or boiler chemicals, ensuring the highest product safety.

✅ cGMP Compliant Design

All wetted parts are SUS316L stainless steel with sanitary welds. CIP/SIP ready for easy validation and compliance.

🌡️ Stable Temperature Control

Steam temperature tracks saturation pressure precisely, ensuring consistent sterilization cycles and batch-to-batch reliability.

🔧 Easy Maintenance

Modular design with accessible inspection ports minimizes downtime for cleaning, servicing, or part replacement.

Compact Footprint

Skid-mounted or wall-mounted options available. Fits easily into existing utility rooms or clean corridors.

💰 Energy Efficient

Optimized heat transfer surfaces and automatic condensate recovery reduce utility consumption and operating costs.

Working Principle

The Hisaka Pure Steam Generator operates through a multi-stage purification process:

1

Purified Water Supply

WFI or Purified Water is fed into the stainless steel generation chamber at controlled pressure.

2

Heat Transfer

Industrial steam or electric heaters warm the outer jacket, boiling the purified water without direct contact.

3

Steam Generation

Pure steam rises naturally, leaving behind non-volatile impurities, ions, and particulates in the water chamber.

4

Mechanical Separation

Internal baffles and moisture separators remove entrained water droplets, ensuring dry, high-quality steam output.

5

Distribution

Pure steam is routed directly to sterilizers, aseptic fillers, or humidifiers via sanitary SUS316L piping.

6

Continuous Monitoring

Integrated sensors track temperature, pressure, and conductivity to guarantee compliance with batch records.

Applications

Hisaka Pure & Clean Steam Generator (REB/REB-F) is essential for industries requiring contamination-free steam:

🍽️ Food Sterilization

Direct steam injection for aseptic cooking, retort sterilization, and clean-in-place (CIP) system sanitization.

Pharmaceutical Processing

Sterilization of bioreactors, filtration systems, filling lines, and lyophilizers under cGMP conditions.

Aseptic Filling Lines

Steam-to-steam sterilization of valves, pipes, and filling needles to maintain zero microbial contamination.

🌡️ Cleanroom Humidification

Non-contaminating steam injection for precise humidity control in sterile manufacturing environments.

Advantages

✅ Product Safety Guaranteed

Eliminates risk of boiler water contaminants entering the final product, ensuring consumer safety.

📜 Regulatory Ready

Fully supports FDA, EU GMP, and WHO sterilization validation requirements for global market access.

🔄 Operational Flexibility

REB for greenfield projects, REB-F for retrofitting existing steam networks without major infrastructure changes.

🛠️ Low Maintenance

Self-draining design and accessible internals reduce servicing time, downtime, and operational costs.

Interested in Hisaka Pure & Clean Steam Generator (REB/REB-F) for Your Food or Pharmaceutical Processing?

Phone
(022) 7810889
Mon-Fri, 9AM-5PM