Hisaka Plate Type Sterilizer (RMS Series) is a continuous sterilization system designed for liquid food and beverage products. By combining high-efficiency plate heat exchangers with precise temperature control and holding tubes, the RMS series ensures safe pasteurization and sterilization while maintaining product freshness and flavor.
Non-stop operation allows for high-volume production. Unlike batch processing, the RMS series handles constant flow, making it ideal for large-scale beverage and dairy lines.
Automatic temperature regulation ensures the product reaches the exact target temperature. The flow diversion valve (FDV) automatically diverts under-processed product back to the system, guaranteeing 100% safety.
Heat recovery system uses hot outgoing product to pre-heat incoming cold product. This reduces steam and cooling water consumption by up to 90%, significantly lowering utility costs.
Sanitary plate design and stainless steel construction prevent contamination. The system is fully compatible with CIP (Clean-in-Place) and SIP (Sterilize-in-Place) for automated cleaning and sterilization.
Space-saving design fits easily into existing production lines. The modular plate configuration allows for capacity expansion by adding more plates if production increases.
Suitable for a wide range of low to medium viscosity liquids, including milk, juice, tea, coffee, sauces, and soups.
The Plate Type Sterilizer operates through a continuous flow process:
Cold liquid product enters the system from the balance tank and is pumped into the plate heat exchanger.
Product is pre-heated by the hot outgoing product in the regeneration section, recovering energy efficiently.
Product is heated to the target sterilization temperature using steam or hot water in the heating section.
Product flows through the holding tube for a specific time to ensure all harmful bacteria are eliminated.
Product is cooled by chilled water in the cooling section, ready for filling and packaging.
Sterilized product exits at the filling temperature, ensuring aseptic or hot filling conditions are met.
Hisaka Plate Type Sterilizer (RMS Series) is suitable for a wide range of liquid products:
Milk, cream, yogurt mix, ice cream mix, and flavored milk requiring pasteurization or UHT treatment.
Fruit juice, vegetable juice, tea extracts, and coffee beverages requiring high-temperature short-time (HTST) processing.
Soda, sports drinks, alcoholic beverages, and wine requiring stabilization and preservation.
Tomato sauce, salad dressing, soup, broth, and liquid seasonings (low to medium viscosity).
Liquid sugar, glucose syrup, fructose, and honey solutions requiring heating and filtration.
Soy milk, almond milk, oat milk, and protein shakes requiring careful thermal processing.
Continuous processing allows for 24/7 operation, significantly increasing output compared to batch systems.
Heat recovery system reduces steam and cooling water usage by up to 90%, lowering utility bills.
Automatic flow diversion valve ensures only product meeting the target temperature is discharged, guaranteeing safety.
Precise temperature control maintains product flavor, color, and nutritional value batch after batch.